While taking a box making class in Maine at the Center for Furniture Craftsmanship this Fall, I saw a box one of the instructors had made. It was a long, narrow box with a curved lid, constructed out of teak, and the shape kept grabbing my attention. The overall size was about 12″ long x 4″ wide x 3.5″ tall. I tried to make something similar from oak during class, but it the open grain of the oak just didn’t have the look I wanted.
I ran across a really pretty flitch of tiger maple a month or so ago, and purchased it with mandolin necks in mind. But after getting the wood home, it started to look like a box instead of a musical instrument neck. Figured woods look so fantastic, but all that figure means the grain of the wood is reversing itself. If not done carefully, there can be a lot of grain tear-out.
Most of the work was done by hand. I did re-saw the stock on the bandsaw to get close to the final thickness of about 1/2″. The box jointed corners were done with a router. The rest was done using hand planes and chisels. The box itself was constructed first, and the lid was made to fit. With blades being sharpened often, I was able to tame the wood’s grain.
In order to really emphasize the tiger maple grain, I used two colors of wood dye. The first coat was lemon yellow, which was applied and wiped off quickly. Next, I used a beechwood dye that really brought out the contrast in the grain. A few coats of shellac, and a bit of wax are the finish coat.
This just might be one of the prettiest pieces of wood I have ever run across. There isn’t much of it left, so I will have to come up with a way to make the best use of what I do have remaining.